Motion Control - The Heart of CNC
What is Motion Control?
Motion control can be applied in many categories such as robotics, CNC operated machine tools and Kinematics, wherein motion control in kinematics are usually simpler. It can be mainly used nowadays with packaging, textile, assembly industries, printing, and semiconductor production. The hardware of a motion controlled machine usually consists of drive systems, motors, a computer, a PLC or Programmable Logic Controller to run the programs, and an amplifier.
The basic design of a motion control system would include a motion controller to produce a set of points including closing a position, a drive or amplifier to convert the control signal of the motion controller into a high power electrical current, an actuator, one or more feedback sensors, and mechanical components to convert the motion of the actuators to the desired motion.
CNC machines use programmable commands to make inputting motion to the machine easier rather than using cranks or other conventional machine tools. Almost all CNC machine tools can have programmable motion type (whether it would be rapid, linear or circular), the amount of motion, the feedback rate, and the axes to move.
Motion control is the simplest function of any Computer Numerical Control (CNC) machine. It is precise, consistent, and automatic system of control. CNC equipments need two or more modes of direction to which they are called axes. There are two common axis types and they are called linear and rotary. The linear axis type of motion control is driven along a straight path while the rotary axis type is driven along a circular path.
The operator of the motion controlled machine counting the number of revolutions made on the handwheel, added the generations of the dial would accomplish accurate positioning. The drive motor of the machine would be rotated to a resulting amount, which would then drive the ball screw, which would cause the linear motion of the axis. The feedback device at the end of the ball screw would confirm its revolutions.
The same linear motion can be found on a table vise. When you rotate the vise crank, it would also rotate a lead screw, which would then be able to drive the movable jaw in the table vise. In comparison to a motor controlled CNC machine, the linear axis in it is extremely precise compared to that of a table vise. This is because the number of revolutions of the axis drive motor in the CNC machine accurately controls the amount of linear motion along the axis.
A CNC command programmed and executed within a control of a machine would tell the drive motor of the machine as to how many number of precise times it would rotate. This in turn would rotate the ball screw then the ball screw would drive the linear axis. After the process has started, a feedback device located at the end of the ball screw would confirm the programmed number of rotations that the machine would run has taken in effect.
How would axis motion be controlled?
Utilizing a form of coordinate system would make axis controlling a whole lot simpler and more logical to the CNC control. Two coordinate systems that are being used in CNC machines that have been popular are rectangular and polar coordinate system, to which the more popular of the two is the rectangular coordinate system.
Graphing is a common application for the rectangular coordinate system and is needed to cause movement in a CNC machine.
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The Publisher has strived to be as accurate and complete as possible in the creation of this website, notwithstanding the fact that he does not warrant or represent at any time that the contents within are accurate due to the rapidly changing nature of the Internet.
This site is a common sense guide to Motion Control - The Heart of CNC. In practical advice websites, like anything else in life, there are no guarantees of income made. Readers are cautioned to reply on their own judgment about their individual circumstances to act accordingly.
This site is not intended for use as a source of legal, business, accounting or financial advice. All readers are advised to seek services of competent professionals in legal, business, accounting, and finance field.
Any perceived slights of specific people or organizations are unintentional.
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The CNC Family
When To Shove People Out To Make Way For CNC
CNC Machine Setup and Operation
Pad Printing with CNC
CAM: A Vital Component of CNC
In Depth Discussion In Planning CNC Programs
Motion Control - The Heart of CNC
Cycle Time Reduction Principles for CNC Machining Equipment
Meet Your "Other" Employees: The Basic Parts of a CNC Machine
Practical Applications of CNC
The Different CNC Machines
Weighing Technology's Offers: The Pros and Cons of a CNC Job
People You Will Need When You Already Have A CNC Machine
3 Basic Motion Types in a CNC Machine
Understanding CNC
What It Takes to be a CNC Operator
Industries That Constantly Define CNC Precision
My Bestfriend's Name Is CNC: A Company’s Perspective
Programming 101: CNC
How CNC Helps Companies
Pros and Cons in Sheet Metal Manipulation with CNC
Data Transfer Methods of CNC
Programming CNC Machines With G-Codes
CNC Programming Tips the Professional Way
How To Effectively Consider CNC
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